The 5 step rebuild process all great companies follow

Different approaches are used by various companies to reconstruct the ball screw. Even though the approach is different, they use the same principles to rebuild the whole ball screw compartment. Below are the steps used to reconstruct the screw bolt entirely?

#1. The load of the nut needs to be checked at every end of the bolt to ensure that it works perfectly

Checking the nuts is done to identify any looseness, reduction in quality or discoloration.

#2. Disassembly the components

On this, you can then examine its return mechanisms, ball screw sizes, and wipers as well as seals to ensure that they are perfect and fully functioning.

#3. Thread grinding

The threads of the ball screw could be worn out. You need to grind them to achieve a linear foot size of 0.002. This size is the ideal one for the efficient functioning of the ball screw. You also need to grind the nut to be the same size with the ball screw for it to work.

#4. Repair process

All the seals and return mechanisms are them fixed after identifying their problems. They are fully rectified to ensure that they work nicely at all times. Do precision grinding of the new nuts to match the ones on the ball screw before replacing them. Clean everything before putting the new balls on the ball screw.

#5. Assemble all the components

Do everything systematic, assemble everything until the whole structure comes into existence. To avoid making mistakes, test every tool in the ball screw before fixing everything to ensure that you have all things well prepared.

The process is aiming at getting ball screw set from inside coming out. But you can choose to start where the problem is. Be careful because if you mess up with a single step, the whole structure will be worthless.

To find out more about how to reconstruct a ball screw go to: Wikipedia РBall_screw


How expensive can a rebuilt ball screw be?

Rebuilding your ball screw could be as expensive as buying a new one because of the process that is going to be done to ensure that you get its quality normal. Companies are different, and there is a variation like screw bolts which determines the price of the rebuild.

#1. For worn out nuts


Worn out nuts is a very simple problem, but because nuts cannot be replaced without opening the whole machine, the cost will remain high, and people could end up incurring substantial costs. It could cost you around $100 to $150 depending on the rebuilding company you hire.

#2. Replacing the shafts


Shafts are the key components of the ball screw. They are very expensive because they are strong, and they require serious rectification when damaged. For rebuilding to occur, you need to ensure that these shafts are in position and competently working. It could cost you around $100 to $250

#3. Dirty surfaces and broken parts


For complete rebuilding to take place, all the dirty parts must be cleaned with right chemicals, all the defective materials replaced and all the malfunctioning parts replaced to ensure that you have a perfect ball screw. It could cost you anywhere from $200 to $2500 depending on the size, make and model.

All the materials need to be in proper working condition. Depending on the problems that are going to be found, the prices of rebuilding these materials differ from screw to screw.

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